Breaking News
Packaging Giant Smurfit Kappa Turns To Bio Fuels And Hybrid Trucks For Lower Carbon Emissions

As one of the world’s biggest names in packaging and Europe’s largest cardboard box maker, Smurfit Kappa, knows a thing or two about running mammoth transportation fleets and their resultant carbon emissions.

Aware of the need to lower its carbon footprint, in line with its stated corporate ambition of a 25% CO2 emissions cut target by 2020, the FTSE 100 company is turning to bio fuels and hybrid solutions for its fleet, with the logistics divisions of its plants in Scandinavia leading the way, according to Saverio Mayer, Chief Executive Officer of Smurfit Kappa (Europe).

Mayer says in October 2017, the company introduced "innovative new trucks" at its Pitea Paper Mill in Northern Sweden capable of carrying a heavier payload and running on a new bio fuel (HVO100), which allows for a reduction of fossil CO₂ emissions "by up to 90%."

2018-03-23 
Iggesund’s Mill Director leaves the company

As per 21 March Olov Winblad von Walter, Mill Director at the Iggesund Mill, leaves his position for a new job at Metsä Board Sweden.

"Olov Winblad von Walter has been an important cog in the work to strengthen Iggesund’s competitiveness during his four years with the company. We thank him for his fine contributions and wish him good luck", says Daniel Peltonen, Senior Vice President Paperboard.

The process of finding a replacement will start immediately and until a permanent solution is found, Gunnar Sjöblom, Head of Finance at Iggesund Mill, will act as Mill Director at the Iggesund Mill.

2018-03-23 
MegaPress R: Premium roll covers with optimum sheet release for high paper quality

The optimized rubber formulation for the new MegaPress R roll cover improves sheet release and is ideal for the production conditions of offset presses.

In the new MegaPress R roll cover the special micro-roughness of the surface optimizes the sheet release. This improves paper quality, reduces the risk of web breaks and therefore avoids costly unscheduled downtimes. Long service lives also increase machine availability.

With their excellent sheet release properties, the new MegaPress R roll covers are ideally tailored to the production conditions of smoothing presses. In these press systems the paper web comes into direct contact with the roll surface. A perfect sheet feed from the roll is therefore a key quality feature and basic prerequisite for very good paper quality.

In the MegaPress R the micro-roughness of the roll surface ensures that the paper web releases easily from the roll. This lowers the stress on the paper, reducing the risk of a web break and therefore of an unscheduled downtime. The easy sheet release due to the micro-roughness also leads to excellent paper quality as no fibers are torn from the paper. The new structure of the cover also allows particularly effective cleaning by the doctor blade, avoiding deposits on the roll surface and significantly improving the operational reliability of the machine.

But it is not just thanks to the excellent sheet release that the triple-layer roll cover makes production more efficient. Because of their particularly long service lives, MegaPress R covers have to be replaced less often. This increases the availability of the machine and reduces costs. The first roll covers installed at several paper manufacturers in Europe have confirmed these benefits. Manufacturers from the board and packaging segment in particular have responded very positively to the expansion of Voith’s roll cover range.

2018-03-23 
Balakhna Paper Mill “Volga” exceeded the newsprint production plan in 2017

Last year 217250,534 tons of the newsprint were produced in the Volga’s paper-making workshop No.3, that is 494 tons more than it was planned. A.V. Gurylev, Deputy General Director for Production informed us about it.

“We did well last year. First of all, this is made clear by the fact that in February 2017 we managed to adjust the new newsprint output in the world market : the newsprint made from 100% TMP of the lower substance - 40 gsm. In December last year this newsprint was ranked in Top-100 best goods of Russia,”- Andrey V. Gurylev told about the production results of the year.

He also mentioned that in 2018 the bar will be set even higher : the paper workers will have to produce 235133,470 tons of the finished product that is 18376,876 tons more compared to the previous year.

Moreover, Deputy General Director for Production shared the nearest plans for 2018 :
“Nowadays we negotiate with the companies-manufacturers of the paper-making equipment for increasing the TMP production volume and launching the former waste disposal unit of the Groundwood mill with the subsequent Paper machine №5 launch. Its test launch is planned to realize this summer in order to run diagnostics on the equipment being in long downtime.

And at the end of January we have planned to conduct the exploratory run of the unbleached newsprint on the PM 8 which is in demand in the Chinese market today. Time will tell which of these and other projects we manage to realize,” – A.V. Gurylev summarized.

2018-03-23 
The Mercer Fibre Centre – Access to fibre expertise and refining knowhow

Refining is the key process in papermaking to alter fibre characteristics and consequently to develop the required paper properties. Fibre morphology plays a decisive role in adapting the appropriate mill refining strategy.

Laboratory methods such as PFI mill, Jokro mill, and Valley Beater - still applied in many places - are mainly intended for quality control. However, these data cannot be applied to the industrial refining process. But this is exactly papermakers are looking for.

Selling market pulp requires to an ever increasing extent a deeper knowledge of the fibres’ impact on the products they are used for. Since especially Northern Bleached Softwood Kraft (NBSK) is hardly ever used as the only furnish for manufacturing a certain product, understanding the interaction with other fibre types is very important, too.

For these reasons Mercer decided to invest in its own “Fibre Centre”. The main piece of equipment is a laboratory refiner. Its operating principle is based on refining intensity and refining energy. The refiner does not only simulate the industrial refining process but also offers a high degree of versatility and flexibility for carrying out very specific trials as well as projects with external partners. Both, disk and conical fillings are available. The filling design can be adapted to the specific refining objective. Repeatability is of utmost importance. The Fibre Centre is equipped with all standard devices for testing pulp and paper properties including specialized ones such as zero-span tensile tester and fibre morphology analysis.

The Fibre Centre serves the entire Mercer group with its two German pulp mills Rosenthal and Stendal and Celgar in British Columbia/Canada.

2018-03-23 
Valmet supplies baling line to Metsä Board's Kaskinen pulp mill in Finland

Valmet will deliver a baling line to Metsä Board’s pulp mill in Kaskinen, Finland. This is the second baling line Valmet installs at the mill and will be installed in parallel with the existing baling line. The new line will handle the increased capacity at the mill and is scheduled to start up in the end of 2018. The order was part of Valmet’s fourth quarter 2017 orders received.

The delivery consists of baling line main machinery including an automation solution to control the line. The existing line and the new line will share existing unitizer, which will gain increased speed. New wire cages will also be added along the existing line.

"We are waiting for Valmet’s newest technology to give us easier living and to help us to reach our goals," says Timo Rissanen, Mill manager at Metsä Board Kaskinen.

"We are looking forward to this project as we have had good cooperation with Metsä in earlier projects. We are very pleased that they chose to work with us also this time," says Ulf Thorén, Head of Baling Sales at Valmet.

2018-03-22 
Stora Enso Wins Bio-Based Product of the Year for Lineo by Stora Enso

Lineo™by Stora Enso, a renewable replacement for oil-based phenolic materials, has been awarded ‘Bio-Based Product of the Year’ at the Bio-Based World News Innovation Awards 2018.

Shortlisted alongside products from Clean Plus Inc. and The Chemours Company, the judges recognised the potential of Lineo, made from versatile wood-based raw material lignin. Lineo can be used in a range of applications where fossil-based materials are currently used.

Markus Mannström, Executive Vice President of the Stora Enso Biomaterials division, says, “We are delighted that Lineo™ by Stora Ensohas been recognised as an innovative, important bio-based product. Made from lignin, an abundant product and one of the main building blocks of a tree, Lineo is a step towards replacing fossil-based products with renewable solutions. As we say at Stora Enso, ‘everything made from fossil-based materials today, can be made from a tree tomorrow’ and it is wonderful that this is being appreciated by key industry representatives.”

Officially launched earlier this year, Lineo by Stora Enso is a renewable, wood-based replacement for oil-based phenolic materials which are used in resins for plywood, oriented strand board (OSB), laminated veneer lumber (LVL), paper lamination and insulation material. Stora Enso has been industrially producing lignin since 2015 at its Sunila Mill in Finland. Sunila’s capacity is 50 000 tonnes per year, making Stora Enso the largest kraft lignin producer in the world.

2018-03-22 
Klippans Bruk AB chooses Recard for its facilities in Sweden

Recard will supply the new 30,000-tpy tissue machine to the historic company Klippans Bruk AB for its Klippan facilities in Sweden. Start-up of the complete turnkey plant, in a 3200-mm format and a speed of 1700 m/min, is scheduled for summer 2019.

The Klippan mill is specialized in the production of paper for colored table napkins that it supplies to customers worldwide. With the addition of the new machine by Recard – that will flank another machine already in operation – production will increase fourfold. A 15-million euro investment that will allow boosting the mill’s staff by 20-25 new employees and to strengthen the position of the Swedish company in the market.

For Recard, this is a great event, since it is the first tissue machine order signed for Sweden.

2018-03-21 
Decisions taken by Valmet Oyj's Annual General Meeting and Board of Directors

The Annual General Meeting of Valmet Oyj was held in Helsinki today on March 21, 2018. The Annual General Meeting adopted the Financial Statements for 2017 and discharged the members of the Board of Directors and the President and CEO from liability for the 2017 financial year. The Annual General Meeting approved the Board of Directors’ proposals concerning authorizing the Board to decide on repurchasing company shares and to resolve on the issuance of shares and the issuance of special rights entitling to shares.

  • Dividend payment

The Annual General Meeting decided to pay dividends of EUR 0.55 per share for the financial period ended on December 31, 2017. The dividend will be paid to shareholders who on the dividend record date of March 23, 2018 are registered in the company’s shareholders’ register held by Euroclear Finland Ltd. The dividends will be paid on April 5, 2018.

  • Composition of the Board of Directors

The Annual General Meeting confirmed the number of Board members as seven and appointed Bo Risberg as Chairman of Valmet Oyj’s Board and Aaro Cantell as Vice-Chairman. Monika Maurer and Pekka Kemppainen were appointed as new members of the Board. Rogério Ziviani, Tarja Tyni and Eriikka Söderström will continue as members of the Board. The term of office of the members of the Board of Directors expires at the close of the Annual General Meeting 2019.

  • Remuneration of the Board of Directors

The Annual General Meeting decided that the annual remuneration payable to the members of the Board will be as follows : to the Chairman of the Board of Directors EUR 100,000 ; to the Vice-Chairman of the Board of Directors EUR 60,000 ; and to the other members of the Board of Directors EUR 48,000 each. Furthermore, the Annual General Meeting decided that a base fee of EUR 7,000 will be paid for each member of the Audit Committee, EUR 14,000 for the Chairman of the Audit Committee, EUR 4,000 for each member of the Remuneration and HR Committee, and EUR 6,000 for the Chairman of the Remuneration and HR Committee.

In addition, a meeting fee in the amount of EUR 700 will be paid for those members whose place of residence is in Nordic countries, EUR 1,400 for those members whose place of residence is elsewhere in Europe and EUR 2,800 for those members whose place of residence is outside of Europe for the Board meetings attended, including the meetings of the committees of the Board of Directors.

The Annual General Meeting resolved that, as a condition for the annual remuneration, the members of the Board of Directors are obliged, directly based on the Annual General Meeting’s decision, to use 40 percent of the fixed annual remuneration for purchasing Valmet Oyj shares from the market at a price formed in public trading and that the purchase will be carried out within two weeks from the publication of the interim review for the period January 1, 2018 to March 31, 2018.

  • Election of the auditor

The Annual General Meeting appointed PricewaterhouseCoopers Oy, authorized public accountants, as the company’s auditor for a term expiring at the end of the next Annual General Meeting. The responsible auditor will be Jouko Malinen, APA.

The minutes of the Annual General Meeting

The minutes of the Annual General Meeting will be available as of April 4, 2018 on the company’s website www.valmet.com/agm.

  • Decisions of the Board of Directors

The Board of Directors of Valmet Oyj held its organizing meeting after the Annual General Meeting. The Board of Directors noted that all Board members are independent of the company. With the exception of Aaro Cantell, all other board members are independent of the company’s significant shareholders. Valmet’s definition of Board members’ independence complies with the Finnish Corporate Governance Code.

In its organizing meeting, the Board of Directors of Valmet Oyj elected the members of the Audit Committee and the Remuneration and HR Committee from amongst its members.

The members of the Audit Committee are Eriikka Söderström (Chairman), Tarja Tyni and Pekka Kemppainen.

The members of the Remuneration and HR Committee are Bo Risberg (Chairman), Aaro Cantell and Monika Maurer.

  • Personnel representation

Riina Vilander will participate in the meetings of Valmet’s Board of Directors as the personnel representative elected by Valmet’s personnel groups in Finland. She will participate in the meetings of Valmet’s Board of Directors as an invited expert, and her term of office is the same as the Board members’ term.

2018-03-21 
Luigi Lazzareschi has been awarded the 2018 Radical Green Award

his accolade was granted to the CEO of the Sofidel Group
“for the merits attained by the company in terms of eco-sustainability and green thinking”.

The 2018 edition of the Radical Green Award went to Luigi Lazzareschi, CEO of the Sofidel Group, with the award ceremony held on Friday in Trento, during Green Week, the festival-laboratory on the green economy promoted by Fondazione Symbola and ItalyPost, in collaboration with the Comune of Trento, Autonomous Province of Trento, University of Trento, Edmund Mach Foundation, Fondazione Bruno Kessler, MUSE Science Museum and Trentino Sviluppo.

The award was granted “for the merits attained by Sofidel in terms of eco-sustainability and green thinking over the years”.

“Sofidel is honoured by this accolade, which drives us towards even greater commitment to promoting fully sustainable development capable of guaranteeing shared value throughout the entire value creation chain” commented Luigi Lazzareschi, CEO of the Sofidel Group. “Events such as Green Week are important occasions for dialogue and exchange and represents another major occasion that helps us to raise awareness on the future and the themes of responsible development”.

The Radical Green Award “was created to raise local and national awareness of successful eco-practice in our industrial fabric”. Several companies have received the award in previous editions, including Acqua San Benedetto, Gruppo Alì, Fiamm, GrisDainese, Gruppo Pedon and Wärtsilä Italia.

Sofidel sees sustainability as a strategic growth leverage. This commitment has intensified since 2008, through participation in the WWF Climate Savers programme, with which Sofidel took on particularly ambitious climate-changing emission reduction targets. In 2017, Sofidel reduced its carbon intensity by 20.6% compared to the 2009 base values per kilogram of paper produced.

Sofidel’s commitment to sustainability is also related to the procurement of pulp certified by independent third parties with responsible forest management schemes (100% in 2017, FSC®, FSC® Controlled Wood, PEFC™, SFI®) and the safeguard of water resources, with specific management and investment measures that have permitted water consumption in production processes well below the sector benchmark (7.1 l/kg vs. 15–25 l/kg).

Susanna Bellandi, Sofidel Global Creative, Communication & CSR Director, took part in the ceremony and received the award.

2018-03-21 
ANDRITZ has received the ISO 19600 certificate for "Compliance Management Systems" and 37001 "Anti-Bribery Management Systems”.

For many years, the top management of the ANDRITZ GROUP has made it crystal clear to all directors, managers and employees that business must be conducted in an ethical manner and in compliance with laws and internal rules.

We also consider it a key part of our social responsibility to incorporate sustainability goals into our products and the way we operate our businesses. In other words : our business culture requires that our integrity be maintained beyond a doubt at all times.

"Compliance is a firmly rooted and very important part of the ANDRITZ GROUP’s corporate culture that is indispensable for the company’s long term success."

"To us, compliance is not merely obeying all legal provisions. It also means integrity, fairness, transparency, and reliability in our day-to-day work. All employees and all business partners must commit to these values, which are defined in our Code of business conduct and ethics, and also live these values in daily business. We actively support and demand this commitment and conduct, and also take appropriate measures to implement an effective compliance management system within the ANDRITZ GROUP."  Wolfgang Leitner CEO of the ANDRITZ GROUP

2018-03-21 
The Sofidel Group announces a new strategic greenfield investment in Oklahoma

The Sofidel Group, one of the global leaders in tissue paper production for sanitary and household uses, strengthens its position in the US by announcing a new investment.

The company announced today a new “greenfield” investment for an integrated plant (tissue production and converting facilities) in Oklahoma. The new production site will be located in Inola, Rogers County, near the town of Tulsa, Oklahoma.

Thanks to its South-Central position in the US, the area offers well-established logistics as well as affordable sources of energy and an expert workforce.

“I am glad to announce this new greenfield investment – the second one, after the first made in Ohio. This new investment will support our growth in the US significantly, being the American market one of the crucial ones for our Group” commented Luigi Lazzareschi, CEO of Sofidel Group.

"Sofidel will build here a new, modern integrated plant to serve the South-Central and Central-Western areas of this great country, where we have been operating since 2012 and we have been growing year after year at a very fast pace. I would like to thank all the partners that have supported us in making this new project, they have played an integral role in helping us achieve this goal".

The investment refers to the installation of two tissue paper machines for an overall production capacity of 120,000 tonnes per year each, with related converting lines.

One machine will be dedicated mainly to toilet tissue production, while the second one will be used mostly to produce towels.

As a whole, Sofidel is committed to investing $ 360 million over three years (2018 – 2019 – 2020).

The facilities building is expected to start in March 2018 and will be completed by Q2 2020, while the converting lines and the warehouse functions will be in place by the end of Q2 2019.

The new production plant, once completed, will employ 300 full-time workers.

2018-03-20 
Valmet launches new chrome free Yankee cylinder metallizing coating

Valmet has developed a chrome-free Yankee cylinder coating, Valmet Infinikote-2 Yankee Metallizing, to improve work safety in the coating process and sustainability of the coating as well as to comply with potential future legislation both in the EU and the US. The new coating developed by Valmet is the environmentally safest Yankee metallizing coating available. 

High performance thermal spray coating increases Yankee cylinder efficiency and lifetime. The thermal spraying process of the new coating is the same as in Valmet’s previous Yankee cylinder metallizing coating but now the material being applied is completely chrome free. The new material does not contain any chrome and does not generate any hexavalent chrome during its application.

Valmet has over 20 years of experience in Yankee cylinder thermal spray coating. A recognized risk of metallizing has been that during the process potentially harmful hexavalent chromium is created. Chromium is a fundamental component of almost every ferrous based hard-facing alloy.

Yankee metallizing is often carried out on-site at the customer’s premises. "With the new chrome free Yankee cylinder coating we enhance work safety and are ready to comply with stricter environmental legislation," says Marko Heino, Director, Field Services, Valmet.

Valmet’s new generation of Yankee cylinder metallizing alloy contains no chromium-bearing constituents. "Test results with the new material are convincing, demonstrating significantly improved application characteristics and meeting or exceeding all our key objectives," says Andrew Cross, Senior Operations Manager, Global Yankee Services, Valmet.

In addition to being chromium free, the new Valmet Infinikote-2 Yankee Metallizing coating also boasts the following improvements : reduced dust production and fumes during its application and increased heat conductivity. It also provides a tougher and more wear resistant surface which prolongs the expected life time of the cylinder.

2018-03-20 
Valmet to supply a linerboard production line for WestRock Florence, South Carolina Mill in USA

Valmet will supply a linerboard production line with a wide automation package for WestRock Company at its mill in Florence, South Carolina, United States. The delivery will include a state-of-the-art kraft linerboard machine to replace three older, narrow-width paper machines.

The company anticipates the new machine will produce 644,000 metric tons (710,000 short t) of kraft linerboard annually. The investment will significantly increase the mill’s efficiency, end-product quality and service levels. When coupled with the recently completed modern woodyard, the Florence mill will become one of the lowest cost kraft linerboard mills in North America. Start-up of the new machine is scheduled for the first half of 2020.

The order is included in Valmet’s first quarter of 2018 orders received. The value of the order will not be disclosed.

2018-03-20 
PCMC is ready to surprise you in June 2018 for the all-important IT’s Tissue - The Italian Technology Experience event.

During IT’s Tissue 2018, PCMC will feature an exclusive world preview of the concept of Carevolution.

Sustainability, innovation, evolution and care : these are the company’s benchmarks summed up in a new term : Carevolution – We’ve got the real Tissue Solution.

Two are the main protagonists of PCMC’s Open House : technology always focused on continuous evolution, and also and above all the finished product. A new roll that after attentive research has finally become a reality and that unites all the inimitable characteristics of made-in-Italy technology signed by PCMC.

But there’s more. PCMC’s new Carevolution has applied the same innovation and sustainability criteria also to packaging, and during the IT’s Tissue Open House, a new concept of primary and secondary packaging will be on demonstration, so be prepared to see something unique in the world of consumer rolls.

2018-03-20 
Start of construction of Paper Machine 2 at Hamburger Rieger GmbH in Spremberg. Approval procedures completed successfully.

In March 2018, Hamburger Rieger GmbH will start the scheduled construction of its second paper machine at its Spremberg location.
Following the project start and the first constructive measures as well as obtaining all permits last year, the start of construction was now approved. Containerboard’s successful development at the location as well as the continuously growing market were decisive factors in running this expansion project. The new plant’s commissioning is scheduled for summer 2020.
With an investment volume of around 370 million Euros, the scheme will create 200 jobs, 15 of which will be apprenticeships. The planned product range includes white and brown corrugated base papers (testliner) based on 100% recycled paper. With a width of 7.80 metres, the machine will produce 500,000 tonnes of paper per year. For the preparation of white base materials an environmentally friendly deinking section will be installed. It combines innovative resource-conserving raw material processing and the paper machine’s patented mode of operation.
“Since the start Paper Machine 1 we have consistently carried out all the necessary preparatory work for further expansion. Paper Machine 2 will allow us to further strengthen our ‘leadership in white’ positioning to more than one million tonnes of white corrugated base paper per year,” said Harald Ganster, Managing Director of Hamburger Containerboard.
As a sustainably operating paper, packaging and recycling enterprise, the Prinzhorn Group has a significant responsibility towards society. “In recent years we have invested some 420 million Euros into Hamburger Rieger, Dunapack Spremberg and SpreeRecycling at the Spremberg location and have thus directly created 500 jobs. Now, with our second paper machine, we increase our commitment to the location even further,” stated Cord Prinzhorn, CEO of the Prinzhorn Group.
Albrecht Gerber, Brandenburg’s Economy and Energy Minister, declared “Brandenburg has become one of the most important paper and packaging locations in Germany. In this context, the Prinzhorn Group in Spremberg stands for a world-class production site.”

With the construction of Paper Machine 2, the Prinzhorn Group supports its long-term growth strategy of doubling its size following the “Grow2030” Group vision. Since 2015, this strategy has repeatedly led to strategic investments in Germany and abroad. In the course of the approval procedures, Hamburger Rieger GmbH was awarded the EMAS Certificate.

EMAS (Eco-management and Audit Scheme) stands for the European Union’s voluntary environmental management system based on the requirements of DIN EN ISO 14001:2015. It supports companies and organisations in determining and improving their environmental performance in a continuous and sustainable way. After successful validation, the registration certificate represents the highest seal of quality for operational environmental protection.

2018-03-20 
Suzano and Fibria: From dream to paper, from paper to reality

Suzano Papel e Celulose announces the signing of an agreement that will result in the combination of assets and shares of Suzano and Fibria Celulose S.A.

2018-03-19 
Arctic Paper further invests in sustainable hydro power at Munkedal Mill

On the 12 th of March, the Management Board of Arctic Paper decided to invest 70 million SEK in an expansion of the hydro power plant at the Munkedal mill, strengthening the mill’s sustainability profile.
The investment will double the amount of Arctic Paper Munkedal ’s energy supply produced by environmentally friendly hydro power, which increases the mill’s energy self-sufficiency.
Completion of the project is planned for the last quarter of 2019.
"We believe paper is a material for the future, both as a medium for communication but also as a natural material based on renewable resources. The expansion of hydro power gives us sustainable energy at a reasonable cost, which strengthens our competitiveness, " says Per Skoglund, CEO of Arctic Paper S.A.
All necessary permissions are in place. During the construction phase the Group plans to finance the project out of its own funds. After completion of the project the costs will be refinanced with bank credit. Arctic Paper has already signed a letter of intent with Swedbank for refinancing.
Sustainability at Arctic Paper is always about the whole production process. The mill in Munkedal is an industry leader within water usage, using as littles as 3m3 per tonne of paper. Low, concentrated water flow requires less energy, and  doubling the use of environmentally friendly hydropower is a step towards
making the whole production process even more sustainable.
Arctic Paper Munkedal manufactures high quality uncoated, wood-free graphical paper, mainly under the Munken brand.  Munken is one of the most renowned brands and the product range caters to a wide spectrum of printing needs, in  particular book printing, advertising and marketing material. The mill has a production capacity of 160,000 tonnes.

2018-03-19 
Valmet Advantage ViscoNip and ReDry rebuild delivering top results at Alas Doradas, El Salvador

Valmet has successfully delivered and started up a rebuild of Alas Doradas’ PM4 tissue machine, close to San Salvador, El Salvador. The rebuild delivered top results right from the start. Targets were reached and surpassed already in the first week after the startup which was on January 23, 2018.
The main target of the project was to increase the production capacity and save energy. Now, with all facts on hand, the joint efforts to reach top results have really been fulfilled.

"We are very satisfied with the results of the rebuild project. The combination of Advantage ViscoNip and ReDry have exceeded our highest expectations. The results show capacity increase by 20% and drying energy savings of 20-25%," says Carlos Jerez, Engineering Director at Alas Doradas. "In addition, we have also seen significant quality improvements with bulk increase," Carlos continues.

The key to success comes from the synergy effect gained when combining two of Valmet’s foremost innovations. In this case, the energy saving Advantage ViscoNip press, which has a unique ability to adapt to the Yankee dryer shell, is boosted by the Advantage ReDry web heater. The Advantage ReDry further enhances dryness by utilizing exhaust air and humidity from the hood, to heat the web and thereby increase post pressure consistency.

"We are proud that Alas Doradas has selected our well proven Advantage technologies which have been truly spot-on for this upgrade," says Kent Nika and Sergio Vargas, Sales managers at Valmet.

"We are also honored to have been given the confidence to provide guidance and support throughout this important expansion and performance improvement that Alas Doradas is going through."

Close cooperation and mutual responsiveness have also been factors in the success of the project.

"The cooperation between Valmet’s and Alas Doradas’ teams has been very successful," says Valmet’s project manager Pyry Hämäläinen. "Our confidence in one another, which was strong to begin with, has been reinforced on this joint quest to move from good to great. I have a feeling that this is just the beginning of a long-term partnership."

Technical information about the delivery

Valmet’s delivery for the machine rebuild includes a replacement of the current suction press roll with an Advantage ViscoNip press and Advantage ReDry web heater for increased production capacity and decreased energy consumption. The rebuild also includes mist removal system, supervision, training, start-up and commissioning. It also features integration of the new equipment with the current automation systems.

2018-03-19 
New paper mill in Nigeria

From 2012-2017, Nigeria import 1.5 million tons paper with 1000 USD/ton price. With 200 millions populations, the paper produce capacity is much more behind of the consumption. This year, the 3rd Paper mill wich launch in Nigeria machinery, all the stock preparation with paper making line are made in China. The whole line has been ready and shipped, will be settled by the end of May. The new paper mill has 400 tons per day capacity, with produce T liner with 3 layers, 550 m/m speed.

2018-03-19 
Valmet receives orders for fifth and sixth successive containerboard machines from Nine Dragons in China

Valmet will supply two more containerboard production lines with related automation systems for Nine Dragons Industries Co., Ltd., China. The orders for the four previous machines were published in 2017 (PM 39 and PM 40, PM 41 and PM 42). The latest two production lines will be located in Dongguan (PM 43) and Quanzhou (PM 45) and are similar to the previous four containerboard production lines.

The two new containerboard production lines will be designed to produce high-quality testliner grades out of 100 percent recycled raw materials as the four production lines ordered last year. The start-ups of PM 43 and PM 45 are scheduled to take place within a few months’ timeframe in 2019. The start-ups of the four previous production lines are scheduled to take place a few months apart from each other starting from mid-2018.

The order of PM 45 is included in Valmet’s first quarter 2018 orders received and the order of PM 43 was included in Valmet’s third quarter of 2017 orders received. The value of the orders will not be disclosed. The value of an order of this type and scale is typically around EUR 90-110 million.

"Nine Dragons is committed to produce high quality containerboard products. We can deliver this promise with Valmet’s technically advanced board machines. Advanced technology and the modern and distinctive industrial design were certainly important factors in these decisions. I’m pleased that Nine Dragons has had such a good cooperation with Valmet in the negotiations of these six machines and all the previous projects," says Mr. MC Liu, Deputy Chairman and Chief Executive Officer of Nine Dragons.

"Nine Dragons’ decision to purchase six-in-a-row energy and resource efficient containerboard machines is quite exceptional. The company values our innovative, modernly designed and sustainable board making technology. We are pleased to continue the good cooperation with Nine Dragons," says Jari Vähäpesola, President of Paper Business Line, Valmet.

Technical details about the delivery

Valmet’s deliveries for PM 43 and PM 45 container board making lines are similar to the four previous ones. The deliveries will include steam and condensate systems, broke collection pulpers for stock preparation, a board machine from headbox to winder including a full scope automation package and process ventilation equipment.

The containerboard machines will include OptiSizer Combi sizers combining both film and pond application for both sides. Film application is an optimal solution for lower basis weight grades. Pond application is for substantially higher basis weight grades needing higher penetration. This combination gives flexibility and opportunities to optimize the properties of different grades.

As in the previous orders, the full scope automation packages include Valmet DNA process and machine controls and condition monitoring. Board final quality is managed with Valmet IQ quality control system, comprehensive range of profilers as well as web inspection and monitoring system. The deliveries comprise also modern analyzers from pulping and wet end to laboratory testing.

PM 43 and PM 45 will produce testliner grades with a basis weight range of 75-140 g/m2.

2018-03-19 

Industry 4.0 is expected to accelerate over the next 2-3 years transforming manufacturing processes on the way. It will make supply chains and production processes more interconnected, efficient and flexible, allowing for mass-customisation and virtual production.
During 2017 Fabio Perini S.p.A. started Digital Tissue™, the Digital Strategy that is the interpretation of the Industry 4.0 concept and digital transformation. The fourth industrial revolution is expected in the tissue industry ; concepts like Smart Factory, Big Data analytics, product smartification are so central in the debate that the research and investments tend to concentrate on them.
“Taking a real advantage from this opportunity, the development of the right competencies is necessary.” Says Oswaldo Cruz, CEO of Fabio Perini S.p.A. “New processes and new technology have to be considered. Transforming Industry 4.0 in a real revolution could only be possible if the change will start from the basis : not general enabling technology but rather machines intrinsically designed as capable to provide useful information.”
The challenge Fabio Perini faces is to complete its existing portfolio of offers with digital elements, integrating them in the new Industry 4.0 environment with the aim of increasing customers’ performance. Performance improvements will create benefits directly for the companies, and indirectly for the entire environment, which will benefit from the competitiveness of its players. In order to do so, integration between Data Analysis and Production systems is fundamental to build an efficient organization. 
“The next two years will see us concentrated in developing solutions related to the Digital to help our customers increase production efficiencies and enable them to integrate vertically with their processes and horizontally with their own value chain.” affirms Oswaldo Cruz.
Fabio Perini is already working together with some customers to implement the first solutions on-site for the intelligent factory and the concepts of Smart Machines, Smart Applications and Smart Services are already a reality that will be available for the Tissue industry in the next few months.
It will be a 2018 full of innovations which will mark a milestone in the tissue industry. We will begin to experience the transformation of the factories that apart from increasing their efficiencies, they’ll become intelligent and always more integrated in the chain value. We’ve opened the door of the future and thanks to vision, research and investments, the tissue industry can continue transforming itself and evolve towards new horizons.

2018-03-19 
Symop Seminar in Montréal

The Symop Seminar was organized in Montréal on March 15 in cooperation with Business France. Around 45 participants had the opportunity to discover French Paper Industry innovations covering all the paper chain. Full report in the next issue of « La Papeterie Magazine » dated April-May.

2018-03-16 
Metsä Board’s Lidloc design gains further recognition with an iF Design Award 2018

Metsä Board, the leading European producer of premium fresh fibre paperboards, is pleased to announce that its revolutionary paperboard cup design, ‘Lidloc’, has won an iF Design Award at a prestigious awards ceremony held at the BMW Welt in Munich on 9 March.

The Lidloc design has broken new ground in paperboard cup design and recognises the increased focus upon developing sustainable packaging. The design has a patent pending and is based upon an extension to a standard cup structure that folds and locks into an integrated lid.

Cyril Drouet, Metsä Board’s Design & Innovation Director has worked closely on this exciting project with his design team. He explains the benefits of this innovative design : “We have designed this to be a one-piece construction that removes the need for a separate plastic lid. It is easy to fold and assemble with a secure lid-locking design. The integrated lid is spill proof and offers extra branding power as it can be printed as one piece with the rest of the cup. The lid also contains an integrated ‘sip’ mechanism for hot beverages as well as being ideal for cold drinks with a straw.”

Lidloc is an example of how Metsä Board develops lighter, more environmentally friendly and more efficient packaging and helps to use the potential of lightweight fresh fibre paperboards in an innovative way.

For over 60 years, the iF Design Award has been recognised the world over as a label for design excellence. The international high-profile jury assessed more than 6,400 entries from 54 countries to determine who would receive this coveted seal of design excellence.

2018-03-15 

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