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DIENES presents at the PulPaper fair in Helsinki: the knife holder DS 8 with DIENES "easy change"

DIENES will present one of its latest developments at the PulPaper trade fair : The well - known DS 8 knife holder, which is often used in the paper industry, has been  supplemented by another comfort feature, the "easy change". Easy Change means that a tool - free knife change is easy and comfortable. This new and patented system of knife change minimizes set - up times considerably and contributes to work and process reliability in the company.
DS 8 with DIENES "easy-change" -tool-free knife change

And that is how easy it is to replace the knife on the DS 8 knife holder : The knife can be easily removed and  replaced by unlocking the safety bar and removing the clamping nut. The ring nut is then screwed back onto the knife holder until the locking clip engages in its fixing position and the ring nut is thus secured against rotation. Due to the rotary fixing the knife head is additionally secured, due to the rotary movement the safety clip engages automatically.
The advantages at a glance  :
Quick knife replacement
No tools required for changing knives
Reduced set-up times
Increased security
Self-locking of the top knives through rotation fixation
Reduced risk of injury

DIENES solution "twin-cut" -clean cut edges for multi-layer paper
The knife holder DS 8 is often used in DIENES slitting systems in the patented "twin-cut” process.
This solution has been specially developed for slitting several layers of paper in cross cutters. A special knife is used as a bottom knife, which actively slits the paper from below.
Thus the paper is cut on both sides. This process all ows several layers of paper to be slit simultaneously, with clean cutting edges and with a low-dust cut.

2018-05-23  READ MORE...
Valmet to supply a tissue machine restart-up package for Xiamen Sin Yang Paper Co., Ltd


Valmet will supply a tissue machine restart-up package to Xiamen Sin Yang Paper TM1 in China. The delivery will include necessary project management, maintenance, spare parts and start-up of a tissue machine idled in 2014 and originally delivered by Valmet. The start-up is scheduled for July 2018.

This order is first of the kind for Valmet in China area. Zihou Song, Senior Manager, Mill Improvements from Valmet says : "This is a very challenging project due to tight time schedule, but at the same time very exciting new kind of a project for us that strengthens our services to tissue customers in China."

2018-05-23  READ MORE...
Georgia-Pacific Launches Hummingbird™ to Provide Unmatched Digital Print Capabilities

Digital presses have revolutionized the packaging industry, delivering high-impact color and creating a new paradigm for versioning and customization. Despite its innovations, digitally printed packaging has not always offered solutions across the full spectrum of sizes and quantities. With the launch of Hummingbird™ digital packaging solutions, Georgia-Pacific is overcoming that barrier by producing digital pre-print for a full range of customer needs, from specialty versions to everyday large runs and beyond.

Hummingbird is the first packaging supplier in North America to provide 110-inch wide web capability for digital pre-print at lengths limited only by converting capability. The technology delivers high-quality, digitally printed corrugated packaging that gets products to market up to 80 percent faster than traditional methods and provides a new range of marketing and supply chain management opportunities for brands. The size, quality and speed of the press also dramatically increases the cost effectiveness of digitally printed packaging, even at high volume.

“There’s no question the future of corrugated packaging is digital,” said Sergio Morales, general manager of Hummingbird. “Hummingbird’s digital inkjet printing enables even the largest brands to deliver consistent and timely marketing messages across all platforms, including their physical packaging. Innovative companies looking to create a true omni-channel customer experience have a new, unmatched tool at the ready with Hummingbird.”

Hummingbird is the next evolution of Georgia-Pacific’s digital pre-print service that began with the company’s 2015 investment in the HP PageWide Web Press T400S. After experiencing strong demand and confirming the value of digital pre-print for its customers, Georgia-Pacific expanded the offering to create Hummingbird. As a result, the new digital print service combines in-house print expertise and Georgia-Pacific’s extensive convertor network with the technical capabilities of the HP PageWide Web Press T1100.

The T1100 produces offset-substitutable images on pre-print that can match the width of a 110-inch corrugator. The press also enables printing of variable box sizes and designs both down and across the web at speeds of up to 600 feet per minute.

Hummingbird gives brands a competitive advantage by enabling quick and easy packaging updates. With improved speed to market, seasonal promotions and other marketing messages can be delivered seamlessly across all marketing channels. Also, Hummingbird provides new solutions for retailer-specific packaging and private label, and can print the precise lines required to facilitate interactive marketing and augmented reality.

In addition to marketing benefits, Hummingbird gives customers control over the packaging supply chain by allowing them to produce only what is needed, when it’s needed, enabling inventory reduction. Brands, distributors and box plants can aggregate demand by combining low-quantity orders via Hummingbird’s capability to batch print various designs and sizes in the same run with lower minimum quantities, which helps prevent obsolescence. Packaging for high-volume and specialty products can now be produced side-by-side and shipped together, potentially reducing transportation costs and streamlining logistics.

“The possibilities are nearly limitless,” said Morales. “We can print half a million of the same design as quickly and easily as half a million variations. That level of flexibility makes Hummingbird a cost-effective solution for a wide range of customer applications.”

Hummingbird produces quality that is comparable to lithographic print processes and can bring greater color consistency throughout the print run. One of the notable advantages of a 110-inch wide press is the ability to produce high-quality, large format packaging and pre-printed rolls with no need for lithographic labels or flexographic direct print. For example, Hummingbird can handle everything from large format TV boxes to pumpkin bins and pallet skirts, while providing the same speed-to-market and supply chain benefits it offers for smaller packaging.

2018-05-23  READ MORE...
DS Smith Plc to Acquire North American Corrugated Packaging Business

DS Smith Plc today announced an agreement to acquire

Corrugated Container Corporation (CCC), a high-quality corrugated packaging company in North America.

The acquisition follows DS Smith’s recent purchase of Interstate Resources, building on the company’s paper and packaging capacity in the region.

CCC is a family owned business employing approximately 190 people across its four operations in Tennessee, North Carolina and two sites in Virginia. The acquisition of these packaging sites will significantly boost DS Smith’s box-making capacity, and complements its existing footprint in North America.

CCC’s capabilities include a strong focus on high-quality, sustainable retail ready and display packaging, an area where DS Smith is achieving strong growth in Europe.

The acquisition is expected to be earnings enhancing immediately and is consistent with the Group’s medium term financial targets.

2018-05-22  READ MORE...
Arctic Paper introduces price increase for all its paper grades.

Due to further increases of raw materials cost Arctic Paper SA has taken decision to raise prices of its paper products.
The increase of 6-8% for all grades will take effect across Arctic Paper’s entire sales network from 1 July 2018.
The local sales teams of Arctic Paper will give customers further details and information.

2018-05-22  READ MORE...
Ortigueira municipal government implements new solid waste recycling model

In partnership with Klabin and the Caminhos do Tibagi Consortium, the methodology will be initially implemented in three neighborhoods and later expanded to the entire city

To improve the segregation of solid waste, on May 28 the Ortigueira municipal government will launch the pilot phase of a new recycling model in the city. The initiative, part of the Solid Waste Project developed in partnership with Klabin and the Caminhos do Tibagi Consortium, will initially be implemented in the Vila Godoi, Vila Guarapuava and Jardim Paraná neighborhoods. The model, which will be expanded to the whole city, includes the delivery of returnable packaging for each family to store waste that can be recycled.

To optimize collection and provide guidance to people, the Environment Department of Ortigueira will register the families in these neighborhoods. “After this registration, it will be possible to instruct residents on the best way to separate waste and also to identify questions and difficulties,” says Osmar Rati, Municipal Environment Secretary.

This initiative was announced to residents by environmental teams from Klabin and the Ortigueira municipal government at a meeting held on May 17, at the Dr. Getúlio Vargas Municipal School. The event featured a musical presentation by 5th grade students on the importance of recycling and preserving the environment. “Through solid waste collection, the city makes important progress in the preservation of the environment. The new model will facilitate the differentiation and segregation of recyclable waste from organic matter or waste, which makes recycling even more successful,” highlights Julio Nogueira, Sustainability and Environment Manager at Klabin.

How it will work

Starting May 21, each household will receive a returnable bag that must be used by residents to put recyclable materials (paper, plastic, metal and glass). On the day scheduled for collection, which follows the same schedule already followed by the city, residents should leave the bag in front of their house. Collectors will dump the waste in the truck and the empty bag will be returned to the resident. “It’s important to note that if there is non-recyclable waste mixed in with the rest, the collection team will identify the bag with a sticker to inform that the material wasn’t taken because it was not properly separated. The idea is to organize and improve collection, and hence the collaboration of everyone is essential," explains Rati.

Other neighborhoods in Ortigueira will use the model in the second phase of the project, which will be rolled out soon. Until then, residents should follow the usual routine, taking care to properly separate waste.

The goal of Klabin’s partnership with the Caminhos do Tibagi Consortium, formed by the cities of Imbaú, Ortigueira, Reserva, Tamarana, Tibagi, Telêmaco Borba and Ventania, is to assist in the management of solid waste. The initiative is part of the Social and Environmental Action Plan drawn up by Klabin while setting up the Puma Unit in Ortigueira. Between 2014 and 2016, the company studied and diagnosed the solid waste chain of each city, after which action plans were drawn up.

For the project, Klabin supplied the cities with facilities or equipment such as sheds, waste collection trucks and materials to structure the recycling process in each location, besides training the collectors and forming associations or cooperatives to organize the work. Another area of activity of the project concerns environmental education at municipal schools, which promotes the training of teachers and pedagogical coordinators so that the concepts of selective collection and recycling are worked on and disseminated among students throughout the year.

2018-05-22  READ MORE...
JSC Volga renovates the rolling stock with new generation railway cars within a new development strategy of the Company

The Agreement on supply of 98 railway cars of different types with an increased lift capacity was signed by Alexey Starun, the Volga’s CEO, with PJSC “NPK “Ob’edinennaya Vagonnaya Kompaniya” (NPK “OVK”) on the 17th of April at TransRussia-2018, the International Exhibition for Transport and Logistics Services and Technologies.

According to the Volga’s CEO, the decision to purchase 80 innovative timber flat-cars with the increased capacity and 18 gondola cars for pulp chips transportation built by NPK “OVK” was made in connection with the Company’s plans to increase output and operational efficiency. Before 2018 the Company used only the leased fleet of cars.
“Organization of cargo transportation with help of the new generation railway cars which have no analogues at the market, will allow us to reduce the logistic expenses, to increase logistic endurance and transported raw material volume as a part of the new Company’s strategy”, - Alexey Starun pointed out.

After the leadership change JSC Volga is rapidly developing : the Mill’s production volume, energy efficiency are growing, own energy generating capacities are being improved, a long-standing conflict with PAO MRSK of Centre and Privolzhie. In the near future JSC Volga is going to realize the project on the new semifinished chemi-TMP workshop that will increase the export newsprint sales and create new workplaces.

The production development thrust sets the pace for the raw material supply improvement as one of the key directions.

As noted by Alexander Genin, the Volga’s Vice Chairman of the Board of Directors, transport and logistics development is at the core of the Mill’s development plan as well as the largest production modernization plans. According to him the Company’s management is aimed at all business processes efficiency increase the integral part of which is timely wood raw material provision of Volga.

The increased rate of loading of the innovative models of railway cars will allow to reduce the fleet of cars by 30% and to increase the transportation efficiency and to reduce the raw material cost, as a result.

2018-05-22  READ MORE...
2018 Foreign Direct Investor of the Year – International Grand Investment Corp. (IGIC) / St. Croix Tissue

St. Croix Tissue in Baileyville, Maine is a bright spot for Maine’s paper industry. In 2016, parent company International Grand Investment Corp. (IGIC), a US-based company for a Chinese investment firm, invested $120 million in two new tissue making machines that has resulted in more than 80 new jobs at the mill. These jobs pay between $18 and $35 per hour, and 30 percent of the workforce are women. The employees operate together as part of a high performance work team, every position from maintenance to process engineers. As part of new market grant money the company received, 60% of the new hires were low income earners, providing economic opportunity for people in Washington County. The giant machines produce tissue rolls that weigh 2.5 tons, and the mill can produce 125 rolls per day. All of the tissue produced in Baileyville is trucked to other plants for finishing where it is turned into paper towels, facial tissue, and other consumer paper products.

2018-05-22  READ MORE...
Kimberly-Clark Names Giusy Buonfantino as Chief Marketing Officer

Ms. Buonfantino most recently served as President of Kimberly-Clark’s baby and child care business in North America, where she led the innovation, manufacturing and marketing of trusted brands including Huggies®, Pull-Ups® and GoodNites®. She joined Kimberly-Clark in 2011 as Vice President of global adult and feminine care brands, and shaped the global growth strategy for the brands in this category.

"Giusy has a tremendous track record in brand building, product innovation and customer development, and her insight on consumers has helped us to build our trusted brands across multiple categories," said Palmer. "In the role of chief marketing officer, Giusy is well positioned to lead our global marketing organization and drive enduring and profitable share growth."

Prior to Kimberly-Clark, Ms. Buonfantino held various global franchise, marketing and brand leadership roles at Johnson & Johnson for 18 years, including Vice President for the Neutrogena Global Franchise where she led marketing, innovation, and globalization of the brand’s franchise in Asia, Europe, Middle East, and Latin America.

Ms. Buonfantino serves on the board of directors for Carter’s Inc.

2018-05-22  READ MORE...
Valmet iRoll technology reaches the milestone of 500 customer deliveries

The 500th case to utilize Valmet iRoll technology took place at SsangYong C&B, one of the biggest tissue producers in South Korea. Valmet analyzed the nip loading and performance of their press equipment under dynamic conditions using its portable iRoll technology.

Valmet iRoll technology and a Valmet press roll cover upgrade enabled SsangYong C&B to improve tissue dryness and felt profiles on their TM 4 machine, as well as to save energy and increase the machine’s speed.

"The results of our co-operation with Valmet have been satisfying in terms of energy savings and increased machine speed. We are looking forward to continuing the development to improve our energy and production efficiency even further and achieve more cost savings," says Jong-Dae Byun, Director & Mill Manager at SsangYong C&B.

The dry content and profiles improved, leading to energy savings through 5 percent less steam consumption. More energy savings came from a 5 percent decrease in roll drive loads. The machine speed increased by up to 30 meters a minute.

Improvements in customers’ process performance globally

In addition to the case at SsangYong C&B’s TM 4, Valmet iRoll technology has reached several global achievements and led to process improvements, such as an 80 percent reduction in reeling and winding broke, an increase of 30 meters a minute in the paper machine’s running speed, 40% reduction in coat weight profile variation, and a 60 percent longer press felt lifetime.

Due to the strong results and positive customer feedback, Valmet is continuously increasing the utilization of its iRoll technology globally with the aim of improving its customers’ production efficiency, quality and runnability even further.

2018-05-22  READ MORE...
Smurfit Kappa’s pioneering MB12 carton is now available for primary packaging.

The food-safe MB12 packaging helps customers to eliminate mineral oil migration with a sustainable solution.

The Smurfit Kappa MB12 technology is designed to prevent the migration of mineral oil into packaged food. MB12’s efficiency has been verified by Eurofins, the world leader in food and pharmaceutical product testing, to give customers full confidence that the primary packaging acts as a barrier to provide robust protection against outside influences.1

An independent year-long study by the Technical University of Dresden found that Smurfit Kappa’s MB12 was the most effective product on the market for protecting packaged food against potential contamination.2

Lars Henriksson, VP Product Development, Smurfit Kappa Paper Division, says : “Our customers have a diverse set of needs and we are committed to helping them find the right primary packaging for their requirements.

“Product safety remains at the forefront of what we do as an industry. Developing our unique MB12 primary packaging further demonstrates how we are innovating to provide a broad range of sustainable solutions for our customers that not only meet all food safety standards but that go one step further.”

MB12 is made using natural ingredients in recycled board. It is 100 percent recyclable and can be delivered as FSC® chain-of-custody certified. Available in a range of weights, MB12 also protects against organoleptic3 effects of taste and odour into the food.

1. Mineral oil, which can be potentially harmful, mainly originates from printing inks which can remain in recycled packaging in low quantities due to the recycling process. Other sources of mineral oil include food additives, processing aids and lubricants used in the food processing industry. This includes organic compounds such as DIPN, POSH, ROSH, ROAH, PFOS/PFOA, Bisphenol A, NIAS, and Oligomers.

2. Compared with products available at time of testing in Q1 2016.

3. Organoleptic properties are those that are experienced via the senses, including taste and smell.

2018-05-22  READ MORE...
Valmet, Fabio Perini, Elettric80: Smart Factory launch Smart Solutions

During Valmet Tissue Making Days 2018, Valmet, Fabio Perini and Elettric80 disclosed new digital solutions to implement the “ideal smart factory” resulting from the cooperation of three market leading companies.

The conference has been hosted since 1983 by Valmet, the leading global developer and supplier of process technologies, automation and services for the pulp & paper industries. This year Valmet has involved Fabio Perini, leading company in the converting & packaging industry, and Elettric80, specialized in creating automated solutions for FMCG (Fast Moving Consumer Goods) as partners for the event.

It has been three days of sharing ideas, technologies and market trends with the key tissue players and producers from all over the world.

The event theme, T-Evolution – Transforming Tissue Together, focused on the transformation of the business environment and how Industrial Internet and digitization are leveraging new strategies and solutions to satisfy the Customers.

Valmet, Fabio Perini and Elettric80 are three individual companies, part of a unique value chain. They work as separate entities but can at the same time be integrated into one System. They are individually strong, worldwide established companies, but can make the difference within a tissue factory meeting the customers’ needs.

“To continue to develop this industry we have identified and created new solutions with a more holistic approach. This is a proof that working together with our partners and utilizing the data from end to end can bring greater value for both the tissue industry and the development of new sustainable solutions” says Jenny Lahti-Samuelsson, Manager Global Tissue Technology at Valmet.

“The complexity of the market - Oswaldo Cruz, Fabio Perini CEO, comments – calls for cooperation between companies like ours in supplying customers with solutions enabling them to go beyond their business objectives : improve overall equipment efficiency, maximize production output, look after environment sustainability, focus on safety and optimize overall cost, as well as a general and transversal efficiency, attainable only through integration”.

"Elettric80 has totally changed the way of designing tissue factories, offering one of the most efficient and safe solutions available around the world that is able to respond quickly to customers’ needs and to changes in the market - says William Nelson, President of Elettric80 Inc & Elettric80 S de RL-. The solutions by Elettric80 cover the entire value chain because they enhance the reliability and safety of the entire plant as well as of the entire business life cycle. The results are a significant increase in factory efficiency, total traceability of handled products, significantly reducing spaces, maximum safety and cost-effectiveness. We work in close partnership with our customers around the world to solve the logistical challenges of the tissue industry ; we do not offer our customers a single product, but solutions that are tailor-made, scalable, modular and efficient.

2018-05-22  READ MORE...
Stora Enso accelerates growth in renewable materials by co-operating with the startup Sulapac

Stora Enso and Sulapac have signed a joint development agreement to combat the global problem of plastic waste by accelerating the use of fully renewable, recyclable and biodegradable materials in packaging.

Through the joint development agreement, Stora Enso will licence Sulapac’s materials and technology, and begin the development of fully renewable caps and closures for liquid packages. Other areas for joint development work include food packages and packages for consumer electronics.

“At Stora Enso we believe that everything that’s made with fossil-based materials today can be made from a tree tomorrow. Our future growth comes from innovations in renewable materials,” says Annica Bresky, EVP Consumer Board at Stora Enso. “With our partners, such as Sulapac, we drive these innovations to create the packaging of the future.”

“The World needs material solutions that are one hundred percent biodegradable. Sulapac material has all the benefits of plastic yet it completely biodegrades without the issues of microplastic. With Stora Enso’s global expertise we can really speed up the global launch of our Sulapac material,” says Suvi Haimi, Sulapac CEO.

The cooperation between the companies began in 2017 through Stora Enso’s Accelerator programme, which involves partnering with Aalto University and start-ups to ideate and innovate around renewable products. Stora Enso is the first customer to use Sulapac’s material and technology license.

Sulapac is a fully biodegradable and microplastic free material made of renewable and sustainable raw materials. Sulapac products are designed for brands that want to eliminate plastic waste and demonstrate a genuine commitment to sustainability through the use of premium ecological material. The company was founded in 2016 by Suvi Haimi and Laura Kyllönen and is based in Helsinki, Finland.

2018-05-22  READ MORE...
Major forest companies and start-up businesses meet in the midst of PulPaper’s international atmosphere

PulPaper, PacTec and Wood&Bioenergy on 29–31 May represent the cornerstones of an international event for the forest industry, including an exhibition and extensive programme. In the event, approximately 500 companies ranging from forest industry giants to small start-up businesses will meet. Throughout the fair, there will also be various programmes in three different seminars and on three stages for information briefings. In total, about 100 experts will take the stage at the event.

The event for forest industry is created round PulPaper, and it has gained also international attention. Almost 130 international companies from over 20 countries are participating in the event. The seminar presenters with the longest journey will come from North America and Japan. The trade fair also expects visitors from various continents. In addition, many representatives from international media will come to the trade fair.

Start-ups help in taking digital leaps and in meeting the challenges of the circular economy

A total of 25 start-up businesses will be present at the trade fair, and all of them have developed solutions to the problems of circular economy and demands posed by digital leaps, to mention but a few. The start-up businesses offer innovations, for example, for recycling bio-ash and using wood as a raw material for various products. In addition, the businesses have developed tools to better utilise industrial internet and knowledge, to support strategic decision-making by means of artificial intelligence, and to exploit augmented reality, i.e. AR, in packaging industry in order to increase customer loyalty.

Information briefings provide a snapshot of the latest innovations in the industry

PulPaper’s exhibition area, Future Square, will offer free information briefings with themes in accordance with the trade fair days. On Tuesday, companies give short presentations about their new products and services. On Wednesday the floor will be given to forest companies, and on Thursday, the programme will be directed to students in the industry.

The forest companies will bring their directors, who will then talk about innovations, responsibility and brand new possibilities for the packaging industry. Timo Heikka, the Director of Biorefinery Unit at Stora Enso, will tell more about Stora Enso’s recent investments. Issues relating to responsibility and circular economy will be covered by Kaija Pehu-Lehtonen, the Senior Vice President of Business Development at Metsä Fibre, as well as Saila Kettunen, the Director of Barrier Board at Kotkamills. Berry Wiersum, the Director of Sappi Europe explains, how innovations are now an integral part of the company’s operations. The programme also includes ideas concerning the future of the packaging industry in terms of new materials and digitalisation.

Pitching for the forest industry innovation contest

On Thursday, the semifinalists of the innovation contest aimed for the university students in the field of forest industry will take the Future Square stage with prepared pitches of their work. The innovation contest is named “Wood U Make It Happen”, and the goal is to select the best ideas with new approaches to the challenges in forest industry, as well as to the most common megatrends, such as population growth and environmental challenges.

Based on the pitches, the jury selects the finalists. The jury includes top experts in the field of bioeconomics, and the chairperson of the jury will be Maija Itkonen, founder of Gold&Green Foods. The first prize is EUR 10,000, second prize EUR 5,000, and the third prize EUR 3,000. The winners will be announced at the end of the year during the centennial celebrations of the Finnish Forest Industries Federation.

-  The semifinalists in the contest represent a broad representation of various universities throughout Finland and also of many different approaches ranging from services to forest cultivation, as well as materials made from totally varied parts of the wood. This highlights the variety in innovation, and also the inspiring new prospects for using the wood in different ways, says jury chairperson Maija Itkonen.

PulPaper, PacTec and Wood & Bioenergy are events with a wide-ranging focus on the forest industry. They will be held at Messukeskus in Helsinki on 29–31 May 2018. PulPaper is an international forest industry event that includes an exhibition, seminars and other programmes, an evening programme and visits to Finnish mills.

In addition, the PulPaper Conference (30–31 May), Business Forum (29 May) and 3D Printing of Biomaterials (29 May) events will be organised in connection with the event (an admission fee is charged). An evening party for industry professionals will be held on 30 May. Free information briefings will be held in the exhibition area daily. Visits to Metsä Group’s Äänekoski bioproduct mill and Kotkamills’ board mill will be organised on 31 May and 1 June.

2018-05-18  READ MORE...
Valmet Tissue Technology Center upgraded to provide a wider range of opportunities


Valmet has upgraded its Tissue Technology Center in Karlstad, Sweden, to give the world’s tissue producers a wider variety of technical solutions and configurations to support the demands of tissue making today and tomorrow. It will also provide new ways to utilize the Industrial Internet and advanced automation solutions to bring new insights about tissue production, as well as to give more detailed analysis, and information about the end-product quality.

The Tissue Technology Center is a unique resource for cultivation and realization of ideas, innovations and verifying new technology or machine configurations. It is used for both Valmet’s own development and customer trials. Recently the center celebrated its 1,000th customer trial. The pilot center is also utilized by pulp, chemical and clothing companies supplying to the tissue industry.

"The upgraded pilot center can offer a renewed and even more flexible pilot machine to support our customers in their ambition to develop solutions that will take this industry to the next level. It can easily be adjusted to cover tissue making processes for conventional, textured and structured grades" says Karl-Johan Tolfsson, Manager, Tissue Technology Center, Valmet.

Tools to monitor and improve quality, runnability and efficiency

The current quality control systems on the pilot tissue machine have been replaced and complemented by the Valmet IQ quality management system. The new system contains online non-nuclear weight, moisture and softness measurements. It also includes two Valmet IQ Scanners and a dilution profiler with cross-direction control. Machine direction controls integrate fast responding wet end process and dry end feedback controls to achieve increased performance in tissue quality control. Valmet IQ Reporting provides users easy access to production and history data.

"With the renewed quality management system, we are able to get faster and more accurate information. The addition of the web monitoring and inspection system also enables the monitoring of the visual end product quality that was not possible before," says Marko Toskala, Director, Quality Management Systems, Automation, Valmet.

The Valmet IQ Web Monitoring System records video images of crucial events in the process, such as web breaks, tail feeding and defects triggered by the IQ Web Inspection System. Recorded images are available for playback, enabling operators to quickly find the origin of the event and correct the problem. This shortens downtime after breaks and improves runnability. Optimized machine efficiency delivers fast payback on investment.

The upgrade includes stock preparation and wet end measurement solutions providing tissue makers with new tools to improve quality, runnability and efficiency. The Valmet Wet End Analyzer (Valmet WEM) combines all relevant wet end variables for a total wet end management solution. Measured variables include charge, chemistry (pH, temperature, conductivity and redox), total and ash consistency, total and ash retention and ash content, all in one analyzer. A Valmet Fiber Image Analyzer (Valmet FS5), designed for routine paper mill laboratory and laboratory research, offers a comprehensive set of automated fiber measurements and the possibility to make the information easily available and useful.

Tissue Technology Center provides access to a full sized, flexible pilot machine, a well-equipped and organized paper and fiber testing laboratory as well as wide technology and process expertise. The Center can also provide support from a wide network of know-how in the field of tissue making, such as pulp, chemistry, felts, wires, belts, creping etc. The pilot machine and auxiliary systems are designed and equipped for full flexibility to meet the tissue makers’ every need.

The Tissue Technology Center is located in Karlstad, Sweden with Valmet’s technology resources near at hand.

2018-05-18  READ MORE...
CleanLine: The effective solution for cleaning fabrics on all sections of the paper machine

Voith’s innovative CleanLine traversing cleaning systems for fabrics provide additional benefits for customers compared to established cleaning methods.
With CleanLine, Voith has developed its systems to improve paper quality by thorough cleaning of the fabrics. CleanLine systems are available for all sections of the paper machine either as new installations or as upgrades of existing Voith equipment to remove more contamination from the surface and structure of fabrics. The CleanLine systems work in combination with other Voith products to improve the productivity, runnability, safety and quality of the paper making process.

Maintain Fabric Performance

Clean fabrics are essential for the removal of moisture from the paper web and for achieving the required properties of the finished paper. Voith CleanLine Systems are effective in maintaining the performance of the fabrics and are a cost effective solution to reduce the effects of contamination.
Leading Technology

CleanLine Excell – Forming : by cleaning in two directions with a close concentration of fine water jets the forming fabric is much cleaner. Uniform performance of the fabric is achieved because Excell can more easily remove different levels of contamination across the fabric width. The system uses only about 10 percent of the water volume compared to an oscillating high pressure shower and runs on key reference machines in Europe, America and Asia.

CleanLine Excell – Press : has a selection of different cleaning heads for additional cleaning of press fabrics and transfer belts to solve specific problems with contamination, cleaning chemicals or profiles.

CleanLine Extract4D – Dryers : has just been introduced for packaging and newsprint paper grades made from recycled fiber. Up to four directions of water jets directly contact and remove more contamination from the fabric. This unique system has resulted in better runnabilitry on both packaging and newsprint machines due to cleaner fabric surfaces and higher permeability retention.
CleanLine Extreme – Coaters : is a new system for cleaning tensioning fabrics, running successfully on more than 20 top and bottom sections. Productivity is improved because the system can automatically switch between on-line and off-line cleaning to keep the fabrics in good condition. Highest quality of the coated paper is achieved by using an extended air-knife and option of a heated air blower to ensure that the fabric surface is dry when it contacts the coated paper.

Servolution

With Servolution, Voith is offering customized service packages to improve the performance of its customers and help them increase their productivity. The holistic approach, modular design and easy access to components in the CleanLine systems provides efficient servicing and management of spare parts from a single supplier. Voith provides a comprehensive support package to ensure the highest availability and performance of the cleaning equipment.
The quality of raw material for making paper faces many challenges in the coming years. Voith’s process know-how, understanding of fabrics and wide experience of fabric cleaning systems makes CleanLine the complete solution for fabric cleaning.

2018-05-18  READ MORE...
ANDRITZ to supply bio-methanol plant for Södra’s Mönsterås mill in Sweden


ANDRITZ has received an order from Södra, Sweden, to supply a bio-methanol cleaning and purification plant for Södra’s pulp mill in Mönsterås.

The bio-methanol treatment plant supplied by ANDRITZ is designed to produce 5,000 tons of bio-methanol per year. The plant is a key part of a new process producing sustainable bio-methanol from renewable raw material. Bio-methanol can be used in shipping, for example, as a stand-alone fuel, as well as for the production of biodiesel (RME), as an additive in petrol, or as a raw material in the chemical industry. The methanol produced is compliant with the IMPCA Reference Specifications for merchantable methanol. Start-up of the plant is scheduled for the third quarter of 2019.

The global methanol production is in the order of 80 million tons per year and is generated mostly from fossil raw materials. In the chemical wood pulping process, methanol is formed as a by-product that contains many impurities. This raw methanol is purified to a merchantable bio-methanol, which is chemically identical to fossil-based methanol. The bio-methanol generated contributes towards reducing the amount of fossil greenhouse gas emissions.

The current target of the European Union is to have 10% of the transport fuel of every EU country coming from renewable sources, such as biofuels, by 2020. The new EU Renewable Energy Directive 2 currently in preparation will significantly increase the share of advanced biofuels by 2030. “If Sweden is to achieve the fossil-free climate targets, there must be viable alternatives to the fossil-fuel products that are currently available. The investment in the new bio-methanol cleaning and purification plant contributes towards reaching this target. It is also a major part of Södra’s own strategy to be totally fossil-free by 2030,” said Henrik Brodin, Business Development Manager Energy of Södra.

“We are pleased to help Södra in achieving their sustainablilty targets with our innovative products and technologies. This is further proof of our excellent cooperation and partnership with Södra,” says Kari Tuominen, President and CEO of ANDRITZ Oy, Finland.

2018-05-18  READ MORE...
Valmet and Georgia-Pacific Enter Agreement on eTAD(TM) Technology


Valmet and Georgia-Pacific have entered into a licensing agreement covering the eTAD(TM) tissue making technology. Under the license agreement, Valmet will market, manufacture and install Advantage eTAD machines for tissue customers outside North America.

The eTAD(TM) technology was developed by Georgia-Pacific.The company has three eTAD(TM) machines operating in North America ; the latest two re-built by Valmet in 2012. The machines are running in full eTAD(TM) configuration and producing structured tissue and towel with high quality and absorbency. The eTAD(TM) concept provides an ultra-premium product with high bulk to fiber ratio in combination with low energy and water consumption. The concept is also capital efficient.

"We are very excited about this agreement that will support our strategy to provide tissue making solutions that offer top quality tissue with sustainable production. Valmet and its customers will have the possibility to make trial runs on Georgia-Pacific’s pilot eTAD(TM) machine, and also bring customers to reference visits at mills with operating eTAD(TM) machines. This agreement will further strengthen our product portfolio and ensure that we are able to provide tissue machine concepts covering the whole product range," says Jan Erikson, VP Sales, Tissue Mills Business Unit, Valmet.

"This technology meets consumer needs for premium qualities in tissue products, including softness and absorbency," says Kurt Adams, Vice President, R&D, Georgia-Pacific. "We are pleased to license eTAD(TM) technology to Valmet as we recognize the value-creating potential of offering this technology more broadly."

2018-05-18  READ MORE...
APP Response to Greenpeace Statement

Asia Pulp & Paper (APP) is disappointed by the statement released by Greenpeace today. Greenpeace has been an integral partner in our sustainability journey since 2013, and their engagement and support has resulted in much progress in the fight against deforestation in Indonesia.

Greenpeace were instrumental in the drafting of our Forest Conservation Policy (FCP), which has helped APP achieve a deforestation-free supply chain. Among many other achievements, APP has also identified and protected more than 600,000ha of natural forest through the implementation of High Carbon Stock Approach and High Conservation Value studies within its concessions and those of its third party suppliers. Their statement today, however, has expanded the issue to the rest of the Sinar Mas Group, which is outside the scope of the FCP.

Over the past three months, we have been communicating with Greenpeace transparently to address the issues raised by Associated Press (AP) report. We had provided context on the issue of ownership within our supply chain and made clear that APP will reject any company that contravenes our FCP regardless of who their shareholders are, even if they are Widjaya-family owned organisations. Sinar Mas Forestry (SMF) is a division within APP and not a sister company, and hence, APP assumes responsibility for anything done by SMF.

However, the issues cited by Greenpeace in their statement focus on the actions of businesses not under the direct jurisdiction of APP, and which, again, sit outside our original FCP commitments.

We were informed of Greenpeace’s intention to scale back their engagement with APP in February, partly as a result of the concerns raised in the AP report, as well as, according to our understanding, a change in their approach to engagement with forestry issues. We never understood it to be an ending of all engagement as professed in their statement.

On the issue of PT Muara Sungai Landak (PT MSL), here are the facts.

In 2014, our stakeholders asked us to clarify our relationship with 70 forestry companies including PT MSL. Therefore, we appointed a big four auditor as an independent party to audit our relationship with PT MSL and other companies within and outside our supply chain to determine the economic relationship APP had with them. The audit concluded that PT MSL had no relationship with APP and none of their wood comes through our supply chain. That remains true to this day.

However, as a result of the allegation made in the AP report, we conducted an investigation and found that three of MSL’s shareholders and not two as stated in the report and Greenpeace’s statement, had relationships with APP. Two were ex-employees of APP who left us in October 2015 and November 2015 and one was a current employee who had not declared his shareholdings and position within MSL. This constituted a violation of APP’s Code of Conduct as it presented a direct conflict of interest. The employee was terminated with immediate effect. 

The results of this investigation were shared with Greenpeace as well.

On the other company raised in the Greenpeace statement, Golden Energy and Resource (GEAR), we are unable to speak on their behalf. GEAR operates independently from us and do not supply wood to APP.

The land area of 8,000 ha mentioned in the statement refers to concessions not owned by APP, and which it has no jurisdiction over. APP does not purchase wood supply from these concession owners.

Greenpeace, together with other NGOs, has taken pains to show us that responsible forest management was not only important in fighting climate change, but also provides an economic benefit to the company. This has been a key factor in changing the organisational culture of APP, which has contributed to the progress made to date.

Admittedly, there are areas which has not progressed as fast as we would have liked, but we had hoped that with the collaboration of organisations like Greenpeace, we would continue to improve on those areas.

We remain committed to working with all our stakeholders and believe that we can achieve much more if we work together. The fight against deforestation in Indonesia is a complex issue and not one where any organisation can resolve by themselves. The era of cooperation between Greenpeace and APP has achieved much, but the fight is far from over.

2018-05-17  READ MORE...
Heinzelsales acquires Firgos Malaysia

Sales network of Heinzel Group establishes base for paper and board sales in Southeast Asia

Heinzelsales (Wilfried Heinzel AG), the sales network of Heinzel Group, today announces the acquisition of Firgos (Malaysia) Sdn. Bhd., a paperboard trading company based in Kuala Lumpur, Malaysia. With a team of eleven employees and a representative office in Ho Chi Minh City, Vietnam, Firgos Malaysia offers paper and board products from suppliers around the world to customers across Southeast Asia.

heinzelsales has taken over the company from Mayr-Melnhof Cartonboard International GmbH, a subsidiary of Austrian paperboard producer Mayr-Melnhof Karton AG. Mayr-Melnhof will continue serving Southeast Asian customers through Firgos Malaysia. “For our trading business this acquisition is an important strategic step into the growth markets of Southeast Asia,” says Sebastian Heinzel, CEO of heinzelsales, “Firgos Malaysia will become our regional trading hub.” heinzelsales will start supporting its new subsidiary with sourcing activities immediately. “Thanks to our unique relationships with paper and board producers all around the world, we can bring new products to the customers of Firgos Malaysia,” says Moncef Reisner, COO of heinzelsales. “We have a solid team on the ground and a strong product portfolio.”

2018-05-17  READ MORE...
Prices to rise on greaseproof papers from Nordic Paper

The company will increase prices on greaseproof papers by 6% on all despatches from 1st July 2018.

Business Unit Sales and Marketing Director, Peter Warren says “Over the past year our business has endeavoured to keep cost inflation to a minimum by driving internal efficiency, reorganising logistics and making targeted investments.
However, our objective is to continue delivering our premium products of Natural Greaseproof and ensure supply stability for our customers. In order to do this, we need to recognise and address these significant developments in our market.”

2018-05-17  READ MORE...
Sulzer launches the Muffin Monster® and the Channel Monster®


As the composition of wastewater changes, with an increased amount of tough solids, wastewater operators need extra insurance against blockage for critical pumping stations. Sulzer launches a new range of high-efficiency sewage grinders. Together with our innovative pump technology, they form a complete solution for handling today’s and tomorrow’s tough wastewater challenges – ensuring trouble-free operation and maximum uptime.

Muffin Monster grinders

As one of the world’s leading pump manufacturers, Sulzer provides a wide range of products for engineered, configured, and standard pumping solutions as well as essential auxiliary equipment. We are renowned for our state-of-the-art products, performance reliability and efficient solutions.

Sulzer’s submersible sewage pumps type ABS XFP with a Premium Efficiency motor and the unique Contrablock Plus impellers offer some of the market’s highest hydraulic efficiencies and feature superior rag handling capacity.

However, the ever-growing rag content in today’s wastewater means that even the world’s best pumps may not be enough. When it comes to critical pumping stations, our customers may need more than just the best pump and impeller.

An extra insurance for critical pump stations

Thanks to the acquisition of JWC Environmental, Sulzer is now able to offer a comprehensive range of powerful sewage grinders – the Muffin Monster® and the Channel Monster®. Together with our innovative pump technology, they form a complete solution for handling today’s and tomorrow’s tough wastewater challenges – ensuring trouble-free operation and maximum uptime.

Muffin Monster – compact and flexible

The Muffin Monsters, available in three different sizes, are powerful and compact grinders

that fit perfectly into both smaller and larger pump stations as well as within the sludge

processing systems of treatment plants.

The Muffin Monster dual-shafted grinder uses low speed and high-torque to shred through a wide range of difficult sewage debris. These sewage grinders are adaptable for installations in channels or for wall mounting in front of influent pipes within pumping stations. Muffin Monsters are proven to handle the toughest solids such as disposable wipe balls and first flush loading that can overwhelm even the best pump.

Channel Monster – for the toughest applications

The patented Channel Monster is a powerful, high-flow sewer grinder mainly intended for large pumping stations and headworks. This Monster uses rotating drums to capture solids and direct them into our proven dual-shafted grinders. The result is a high-flow capacity system that will shred the toughest debris into small pieces that can pass harmlessly through pumps, pipes and process systems.

Wipes Ready® technology

Our Muffin and Channel Monster sewage grinders feature the unique Wipes Ready® suite of patented technologies. It was designed to capture all wipes in the waste stream and shred them into small pieces that will not reweave into a ragball in sewage systems.

2018-05-17  READ MORE...
Asia's April Group in exclusive talks to acquire Brazil's Lwarcel

Indonesia’s Asia Pacific Resources Group, known as April Group, entered exclusive talks to acquire Brazilian pulpmaker Lwarcel Celulose Ltda, two people with knowledge of the matter said on Tuesday.

April has made the highest bid in the binding phase of the sale process, the sources said, asking for anonymity because the talks are still private.

Other groups that analyzed the deal are Chile’s Empresas Copec SA COP.SN, Portugal’s Altri SGPS and China’s Shanying Paper Industry, the people added.

Copec, Altri and Shanying did not immediately comment on the matter. In a statement, April said it “regularly monitors developments in the global pulp industry”, but declined to comment on the deal. Lwarcel declined to comment.

Lwarcel has one pulp-producing unit in the state of Sao Paulo with 250,000 annual tonnes in capacity, and the expected value of the deal is around 2 billion reais ($586 million), the sources said.

Lwarcel was put up for sale a year ago by its controlling family Trecenti. Brazil’s Suzano Papel e Celulose SA had been discussing Lwarcel’s acquisition before talks accelerated to acquire rival Fibria Celulose SA.

Suzano won the battle for Fibria in March, creating the world’s largest wood pulp producer. Indonesia’s Paper Excellence’s bid was higher but lacked funding.

After the Fibria deal, Lwarcel had to go back to other bidders to discuss the sale.

Newspaper Valor Econômico reported earlier on Tuesday that April was the leading contender in Lwarcel’s sale process.

2018-05-17  READ MORE...
Lecta Presents Its New GardaPremium Natural Catalogue

A creative catalogue that highlights the new grade’s natural color.

Produced in collaboration with the Italian publisher Contrasto, specialized in high-quality photography books, Lecta’s new GardaPremium Natural catalogue features an exclusive selection of dramatic black-and-white and color photographs.

GardaPremium Natural is the most recent addition to Lecta’s coated paper portfolio, enriching its extensive range of premium papers for publishing.

GardaPremium Natural is a 2 side coated woodfree silk paper with a smooth surface in a natural shade that is particularly suited to the publishing industry’s needs. Available in 135, 150, 170 and 200 g/m2, the new grade offers good thickness, superb runnability, high rigidity and good resistance to cracking on fold, in addition to high opacity and excellent print results.

GardaPremium Natural’s distinguishing feature compared to other papers currently on the market is its natural color, obtained without the addition of optical brighteners. This neutral tone is perfect for enhancing color as well as black-and-white images, drawing attention to every detail.

With GardaPremium Natural, whose print results can be seen in this catalogue, Lecta once again reaffirms its commitment to offering a range of high-quality papers designed to meet the needs of the most demanding publishing projects.

2018-05-17  READ MORE...

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